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Software Solutions

Press Intelligence

Cuadro Pressinteligence

Advanced solutions for Industry 4.0

The Industry 4.0 software developed by Nidec Arisa is divided into two phases: Sensorization and big data.
During the sensorization phase, the software tries to compile all data related to machine output and performance by measuring parameters such as temperature, force or vibrations, as well as the different speeds at which a press works, and controlling consumptions. From these measurements, Press Intelligence is capable of identifying anomalous behaviours in order to apply corrective measures and thus avoid unnecessary stoppages. All these measurements are subsequently filtered – the big data phase – in order to come up with algorithms for predicting future actions of the machines.

Sensorizacion
Recopilacion Datos

Data
COMPILING

Press operating modes
Output ratios
Working hours
Parts produced

Separador
Energia

Energy

Measurement of energy consumption in kWh. Optimisation of the press’ operation by disconnecting unnecessary elements according to the operating mode the press is in.
Calculation of the cost in kWh per part.

Separador
Mantenimiento

Maintenance

Temperature measurements.
Measurement of oil quality (particle type analysis, expiration…) as an indicator of machine wear.
Measurement of vibrations with accelerometers.

Separador
Incidencias

Incidents

Monitoring of most common failures.
Alerts regarding incidents via email/SMS.

Big Data
Personalizacion

Project
customisation

Mantenimiento 2

Maintenance

Energia 2.

AUTONOMOUS ENERGY OPTIMISATION

We work in this second phase of the Industry 4.0 project jointly with the customer.

Through work sessions and with our advice, the parameters are fine tuned to meet to every customer’s needs. The choices are endless.

Nider Arisa Blanco

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